VCU/MCU HIL Test Solution

2025-05-12 16:46

Technical Advantages

● High-precision real-time simulation and flexible expansion

- μs-level real-time simulation: Based on NIPXI+FPGA architecture, it can accurately simulate complex working conditions such as motors, batteries, and vehicle loads

- Modular expansion: Support flexible configuration of I/O channels, sensors, and communication protocols to meet diverse testing needs

● Deep customized testing capabilities

- Open model compatibility: Supports rapid import of third-party models such as Simulink to achieve VCU/MCU closed-loop interactive testing

- Dynamic scene customization: Users can customize test logic to accurately verify the matching of control algorithms and hardware

● Intelligent fault injection and automatic testing

- 100+ fault mode libraries: Cover abnormal working conditions such as signal distortion and communication interruption

- Full process automation: Supports batch testing, real-time interpretation and report generation, and improves efficiency by 60%

● One-stop verification solution

- Covers component-level → system-level HIL testing

- Complies with ISO26262 functional safety standards

- Adapts to full-scene verification of intelligent driving and electric drive systems

Typical Test Scenarios

● Vehicle energy management and torque distribution test

● Simulate different driving modes to verify the torque distribution logic and response time of VCU to the motor, battery, and brake system

● Motor dynamic response and efficiency test

● Verify the torque response speed and efficiency MAP matching degree of MCU during rapid acceleration and energy recovery

● SOC balance strategy verification

● Test VCU's ability to maintain battery SOC under long-cycle cycle conditions

● Multi-power source coordinated control test

● When the motor and engine are driven in parallel, verify the torque superposition accuracy and dynamic response consistency of MCU.

● Adaptive cruise control verification

● Under ACC following conditions, test VCU's ability to smoothly adjust motor torque